Manufacturing

Real-time operational visibility across your entire manufacturing enterprise.

Redbird automates the production reporting, quality monitoring, supply chain analytics, and financial workflows that manufacturing companies depend on — delivering the operational clarity that drives efficiency, reduces downtime, and keeps the business running at full capacity.

Manufacturing operations automation illustration

Manufacturing companies generate operational data continuously — but turning it into timely decisions is still a largely manual process.

Modern manufacturing operations run on data — production throughput, quality yields, equipment uptime, supplier performance, inventory positions, cost per unit — but that data is spread across MES, ERP, quality management systems, and maintenance platforms that rarely speak to each other natively. The result is that the reports and analytics manufacturing leaders need to make operational decisions are still largely assembled by hand, shift by shift and day by day — too slowly to catch issues before they become costly, and too inefficiently to justify the analyst time they consume.

Operational data is siloed across plant systems

Production data lives in the MES. Quality data is in a separate QMS. Maintenance records are in a CMMS. ERP holds the financial picture. Getting a unified view of plant performance requires pulling from all of them manually — a process that repeats every shift, every day, across every facility.

Quality and yield issues surface too late

Without automated monitoring against defined control limits, quality deviations and yield losses are often identified from end-of-shift or end-of-day reports rather than in real time. By the time the issue is flagged, it has often already caused significant waste or customer impact.

Reporting is rebuilt manually every shift and every day

Production reports, OEE summaries, quality scorecards, and maintenance logs are essential but largely mechanical work — the same structure, the same calculations, applied to new data every cycle. Most manufacturing organizations still rebuild them by hand, consuming analyst and engineer time that should go toward improvement initiatives.

AI workflow automation that connects plant systems, automates operational reporting, and surfaces exceptions before they become problems.

Production Operations

Automate production performance reporting — output vs. plan, OEE, cycle time, throughput by line and product — generated automatically at the end of every shift and every day without manual data assembly. Operations leaders start each shift with a current, accurate picture of where they stand.

Quality Management

Monitor quality data against defined control limits on a continuous basis, automatically flag deviations when thresholds are breached, and generate structured quality exception reports for the quality team — before issues cascade into larger yield or compliance problems.

Supply Chain & Materials

Connect supply chain and inventory data to production schedules, monitor vendor on-time delivery and material availability, and generate automated shortage risk reports for production planning and procurement — replacing the manual daily data chase with automated visibility.

Maintenance & Reliability

Automate maintenance performance reporting — MTBF, MTTR, PM compliance, downtime analysis by cause and asset — giving reliability teams the consistent data they need to move from reactive to predictive maintenance strategies.

Finance & Cost Management

Connect production, labor, and materials data to financial systems to automate cost per unit, variance analysis, and management reporting across plants and product lines. Finance teams get the operational cost visibility they need without depending on manual plant-level data submissions.

Connects to the manufacturing systems and plant infrastructure your organization already uses

Works with every tool your team relies on today — and anything you add tomorrow.

SAP ERP Oracle ERP Rockwell FactoryTalk MES Siemens Opcenter OSIsoft PI Infor Wonderware / AVEVA SQL Databases SCADA Systems Excel PowerPoint + any tool you use

Ready to bring real-time operational visibility to your manufacturing enterprise?

Manufacturing companies use Redbird to automate production reporting, quality monitoring, and supply chain analytics — across every plant, every shift, every day.